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Research Project

I have an idea of a new product but I need several ways of testing it, this is one of those methods. This rig will use a pneumatic cylinder to compress water up to 10,000 psi. I have not yet completed the design as some of it depends if I can source some "off the shelf" components or if I will have to make them myself. For a reference of size the round bodies are 100mm (3.937 inch) diameter. This page will be very much like a project log.

For the most I will not describe the machining processes as they are pretty easy to understand through pictures.

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vessel Body

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Sight Glass Cap - Pressure Side

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Sight Glass - Ball Seat

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Sight Glass

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump Housing A

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump Housing D

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump Housing B

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump Pressure Tube

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Pump Bush

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

Research Project - 10000 psi hydraulic testing rigResearch Project - 10000 psi hydraulic testing rig

 

 

 

 

 

 

 

 

 

 

 

 

 

Overall the project is making good progress and will be complete on the next page.

 

Go to Page 2

 

Hello, if you have enjoyed reading this project, have taken an interest in another or want me to progress one further then please consider donating or even sponsoring a small amount every month, for more information on why you may like to help me out then follow the sponsor link to the left. Otherwise you can donate any amount with the link below, thank you!